Emission control
ENGINEERING
Our technology center offers a wide range of engineering services and supports customers on their path to lower emissions.
Our engineers utilize the finest design and simulation tools available. We make sure that our products undergo a rigorous and diverse engineering process.
Extensive engineering
Even the strictest emission standards can be met cost-effectively by leveraging strong emission system expertise and the benefits of the the latest computational design and simulation tools.
Our engineering includes
- Emission control strategy consulting
- Design and development of components, platforms and systems
- Deployment of new components and technologies for future regulatory compliance systems
- Mechanical design of complete EAT systems
- Optimization and testing of components and systems for various applications
- Simulation (CFD and FEA) for EAT system analysis and durability
- Prototype manufacturing
- Testing and validation of complete systems
Better systems through optimization
- Combining components to form the most optimal exhaust aftertreatment platforms that can be utilized in a variety of applications and operating environments
- Designing and developing individual exhaust aftertreatment components for improving the overall EAT system performance, e.g. AdBlue® (DEF, urea) mixers, and insulation solutions
- Optimizing components for various engines and applications
- Selecting the components by simulating and testing components and their variants
Competive edge with
Mechanical Engineering
We offer mechanical engineering services for exhaust aftertreatment systems (EATs), from development to production. Our engineering team utilizes advanced design tools and the latest technologies to address diverse customer needs. We excel in overcoming product development challenges and identifying the most suitable solutions for serial production. Our focus is on innovation, quality, quick lead times, and proactive customer service that fosters long-term partnerships.
Our team develops cost-effective, robust solutions for emission control challenges. Whether designing entirely new EAT systems or optimizing existing design platforms, we ensure that our systems operate efficiently and reliably while adhering to agreed schedules and ensuring timely deliveries.
Our customers gain a competitive edge from systems that maintain high performance throughout their entire lifecycle.
Simulations
Our simulation tools enable early modeling of essential physics and chemistry for exhaust gas aftertreatment systems during product development.
Computational fluid dynamics (CFD)
CFD simulations are integral to our development process, enabling us to examine and refine the exhaust aftertreatment system from initial design through prototypes and final products. Here’s an example of how simulation supports and accelerates product development:
- We start by simulating the system’s operation during the design phase to ensure a viable layout.
- To evaluate the system performance we simulate system’s back pressure and velocity uniformity at substrates.
- In addition, we simulate ammonia uniformity at SCR catalysts.
- All the simulations are systemically conducted across a diverse spectrum of engine load scenarios to capture the full range of potential operating conditions.
- The design then advances to a prototype, which is further simulated and also verified in our engine and emissions laboratory.
Throughout this journey, CFD simulations and laboratory testing work in tandem, ensuring that the final product design performs optimally.
finite element analysis (FEA)
Our FEA simulations primarily focus on analyzing the vibration and fatigue of exhaust aftertreatment systems (Vibration Fatique Analysis). They assess the system’s structural integrity, facing off against diverse loads and elevated temperatures.
Additionally, we explore the system’s durability against thermomechanical stress throughout its lifecycle (Thermomechanical Analysis, TMA). In parallel with CFD, we integrate these simulations into every design phase, ensuring the system’s robustness and viability from conception to completion.
Simulation maximizes the EAT system performance
- Enables tailoring and optimizing both individual components, like AdBlue® mixers, and entire Exhaust Aftertreatment Systems (EATs)
- Enhances superior EAT quality and performance
- Prevents potential design issues early on
- Reduces both development time and expenses
- Enhances the durability and reliability of products
iN-HOUSE
prototype MANUFACTURING
Our experienced prototype team collaborates closely with design and testing engineers, enabling rapid modifications during the product development phase.
This close cooperation ensures that feedback and requirements are swiftly integrated, resulting in high-quality prototypes that meet customer specifications. We rigorously verify each part and tool through 3D measurements and supply detailed inspection reports with every sample.
From the outset, we also consider cost-effective serial production, providing a smooth transition to cost-efficient manufacturing.
I am highly impressed with Proventia’s rapid design iterations and their ability to provide multiple solutions to problems.
Customer Satisfaction Survey 2024
Comprehensive
TESTING & Validation
Our in-house testing & validation services ensure that our products meet the industry standards.
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The most advanced
Technologies & systems
Our emissions control systems are among the best in the world, meeting both current and future standards.
Read moreCONTACT
Interested in our products and services? Give us a call or send an email!
