Accelerating Innovation through
simulations
Smarter Development Starts with Simulation
At Proventia, simulation is at the core of faster, smarter product development. Our advanced simulation tools enable early modeling of the physical, chemical, and electrical processes that drive performance in emission control systems, thermal insulation, and electric powertrains. By integrating simulation from the concept phase through to final validation, we minimize design risks, reduce costly iterations, and accelerate time to market. The result: optimized systems, lower development costs, and a faster path from idea to implementation.
Computational fluid dynamics (CFD)
Optimizing Performance Before the First Prototype
At Proventia, Computational Fluid Dynamics (CFD) is a key tool in optimizing the performance and reliability of our exhaust aftertreatment systems and battery solutions—long before physical prototypes are built.
CFD enables us to simulate fluid flow, heat transfer, and chemical reactions under real-world conditions, giving our engineers powerful insights to make smarter, faster design decisions.
For Exhaust Systems
For Exhaust Systems
All the simulations are run across various engine loads to cover the full range of potential operating conditions and to:
Ensure robust performance across various engine loads
- Simulate system operation early in the design phase to ensure a viable layout
- Simulate and optimize backpressure and velocity uniformity at the substrate to evaluate a system’s performance
- Evaluate ammonia distribution at SCR catalysts
For Batteries
For Batteries
- Flow and thermal simulation
Throughout development, our CFD simulations work hand-in-hand with physical testing. This integrated approach continuously validates results and bridges the gap between virtual models and real-world performance – accelerating development, reducing trial-and-error, and delivering robust, production-ready solutions.
FEA simulations for Proven Strength, Safety and Durability
At Proventia, Finite Element Analysis (FEA) plays a central role in ensuring the mechanical integrity, structural strength, and long-term durability of our exhaust aftertreatment and battery systems. With FEA, we simulate real-world mechanical stresses to detect weak points early, optimize design, and accelerate development—without compromising safety or performance.
EXHAUST aftertreatment systems (EAT)
- We conduct vibration and fatigue analysis under actual loading conditions and elevated temperatures.
- We perform thermomechanical analysis (TMA) to evaluate structural durability.
batteries
- We assess the mechanical resilience of battery packs under shock, vibration, and thermal cycling.
- We evaluate and validate casing strength and structural safety in crash and abuse scenarios.
By integrating FEA throughout the development process, we ensure that every design is engineered not only to perform – but to last.
Why do we use simulations?
At Proventia, simulation is not just a step in the process – it’s a strategic advantage. Our advanced simulation tools help us refine both individual components and entire systems long before physical prototypes are built. This approach delivers higher performance, lower costs, and faster development cycles. We use simulations to:
- Tailor and optimize both individual components (e.g., AdBlue® mixers, battery cooling plates) and complete systems.
- Ensure high performance by detecting and solving design challenges early.
- Accelerate time-to-market through fewer physical prototypes and quicker iterations.
- Reduce costs by minimizing prototyping needs.
- Boost durability and reliability for real-world performance.
With simulations, we can optimize and maximize the performance and speed of the development process – bringing you smarter solutions, faster.
how can we help you
our capabilities
mechanical & electrical
engineering
EXPERTS AT YOUR SERVICE
We offer comprehensive engineering services for the off-highway machinery (NRMM) industry. Depending on the product group, we provide both mechanical and electrical engineering services from concept to completion.
Prototyping
TURN IDEAS INTO TANGIBLE RESULTS
Our prototyping capabilities bring concepts to life, enabling early testing, refinement, and validation. It’s how we identify improvements fast and keep your project on track.
Testing & validation
CONFIDENCE THROUGH VERIFICATION
Testing and validation are critical in ensuring that engineering designs meet performance, safety, and quality standards. They confirm that the final product functions as intended under real-world conditions and aligns with your specific requirements.
CONTACT
Interested in our products and services? Give us a call or send an email!
